Doypack premade pouch packing machine
The control system of a doypack packaging machine functions based on the following principles:
I. Fundamental Control Framework
PLC Main Control System:
Utilizes a Siemens/Mitsubishi PLC as the central controller to synchronize bag handling, opening, filling, sealing, and other operations through preset programs.
Supports multi-axis linkage control for precise movements, such as servo motor-driven heat sealing plate accuracy up to ±0.1mm.
Servo Drive Module:
Facilitates precise positioning of the heat sealing plate using a worm gear mechanism to eliminate deviations commonly found in traditional cylinder single-sided feeding.
Coordinates the bag feeding mechanism and metering device to ensure accurate timing alignment of material filling and bag delivery.
II. Sensor Coordination Mechanism
Real-time Monitoring System:
Photoelectric sensors detect the bag's position status, triggering a warning shutdown in case of missing bags to minimize idle loss.
Weight sensors monitor filling volume, automatically rejecting substandard products during irregularities.
Closed-loop Feedback Adjustment:
Temperature sensors dynamically adjust heat sealing knife parameters (150-200℃), issuing alarms for inadequate sealing.
Position sensors ensure the bag opening mechanism's airflow injection angle aligns with the bag opening.
III. Human-Machine Interaction Interface
Touch Screen:
Displays operational parameters (e.g., speed, temperature, output) and provides real-time fault code prompts.
Programmable Interface:
Facilitates swift switching of packaging specifications, with production parameter adjustment time ≤3 minutes.
IV. Safety Protection Function
Emergency Stop Button:
Immediately cuts off the power supply, featuring mechanical and electrical dual circuit protection.
Automatic Interlocking Shutdown Function:
Halts the process promptly upon detecting bag jams or heat sealing irregularities to ensure operational safety.
Product Application:
Doypack premade pouch packing machine has a wide range of applications in various industries and scenarios, including but not limited to the following fields:
- Food Sector: Utilized for packaging nuts, dried fruits, puffed snacks, baked goods, instant meals, condiments, drink powders, and other food items.
- Beverage Sector: Employed for packaging juice, milk, beverage powders, tea, and other beverages.
- Cosmetics and Personal Care Sector: Utilized for packaging shampoo, body wash, skincare items, cosmetics, and beauty products.
- Pharmaceutical Sector: Used for packaging medicines, dietary supplements, and health products.
- Household Products Sector: Employed for packaging laundry detergent, dish soap, and cleaning solutions.
- Agriculture and Horticulture Sector: Utilized for packaging fertilizers, seeds, pesticides, and agricultural products.
- Pet Care Industry: Used for packaging pet food and treats.
- Industrial Packaging: Employed for packaging chemicals, lubricants, coatings, and various industrial products.
The flexibility and applicability of doypack premade pouch packing machine make it suitable for a variety of industries and product types, providing enterprises with efficient and accurate packaging solutions.
Product Advantages
The doypack premade pouch packing machine has many advantages that make it the preferred packaging solution in many industries:
- Versatility: The machine can accommodate various bag types (three-dimensional bags, flat bags, straw bags, etc.) and a wide range of products (food, cosmetics, pharmaceuticals, etc.).
- Efficiency: Automated operations and high-speed packaging capabilities enhance production efficiency, reducing time and labor costs.
- Accuracy: The precise metering of the filling system guarantees the exact amount of product in each bag.
- Flexibility: Adjustable parameters and configurations allow for customization to meet diverse packaging needs, including different bag sizes and materials.
- Hygiene: The design adheres to hygiene standards, making it suitable for the food and pharmaceutical industries to uphold product hygiene and safety.
- Space-saving: Compared to traditional packaging equipment, Doypack machines typically have a smaller footprint, optimizing production space.
- Ease of operation: Equipped with an intuitive interface and automated control system, these machines are user-friendly and easy to operate and maintain.
- Quality assurance: Reliable sealing technology and detection systems ensure the quality and integrity of the packaged products.
Doypack premade pouch packing machine is an automated equipment used to pack various products. The following is a brief description of the working principle of doypack premade pouch packing machine:
- Feeding and metering: First, the products are fed into the feeding system of the packaging machine. These products can be in the form of powder, granules, liquids, etc. The packaging machine is usually equipped with a metering system to ensure that the amount of product in each bag is accurate.
- Bag conveying and forming: The premade bags are taken out from the roll material, and after a series of conveying systems, the bags are opened and conveyed to the filling area.
- Product filling: The product is filled into the bag according to the preset parameters. For liquid products, a pump system or other liquid filling equipment is usually used to ensure accurate filling.
- Sealing: After filling, the bag is conveyed to the sealing area. Depending on the product and requirements, heat sealing, cold sealing or other sealing technologies can be used to seal the bag mouth to ensure the sealing and freshness of the product.
- Printing and detection: After sealing, the bag may pass through a printing system to print product information or brand logo. At the same time, some packaging machines are also equipped with detection systems to check the sealing quality and product integrity.
- Discharge and stacking: Finally, the finished bags are discharged to the discharge area, where they can be stacked or packaged by conveyor belts or other means.
This is a basic workflow, and the specific operations and functions vary depending on different doypack premade pouch packing machine models and production needs.
Our packaging machine range includes:
VFFS machine VS Vertical form fill Seal machine:
- Granule VFFS Packing Machine.
- Powder VFFS Packing Machine.
- Liquid VFFS Packing Machine.
Flow wrapping machine VS pillow packing machine:
- Up Paper Flow Packing Machine.
- Down Paper Flow Packing Machine.
- Four Side Sealing Flow.
- cookie/cake/popsicle Packing Machine.
- Heat Shrink Packaging Machine.
pouch packing machine VS doypack packaging machine:
- Granule Doypack Packing Machine.
- Powder Doypack Packing Machine.
- Liquid Doypack Packing Machine.
- Rotary Premade Pouch Packing Machine.
- Horizontal/Liner Premade Pouch Packing Machine.
Automatic packaging line solution
- weight inspection machine
- metal inspection machine
- robot carton packing system
- carton sealing machine
- coding machine
- robot palletizing system
Our packaging machines can be used to package the following foods:
nut,driedfruits,bakerycandy.sugar,food/dumplingproducts,cookie,cake,bread.frozensnack,chocolate,chips,marshmallow,confectionery.popsicle,candy bars,ice cream bars,brownies,muffins, nooddles,etc.
Q1: Are you a trading company or a manufacturer?
A1: We are a manufacturer, we provide quality products at factory price, welcome to visit us!
Q2: If we buy your machine, what quality guarantee or warranty do you provide?
A2: We provide you with high-quality machines with a 3-year warranty and provide lifetime technical support.
Q3: When can I get the machine after payment?
A3: The delivery time is subject to the exact machine you confirmed
Q4: How do you provide technical support?
A4:1. Provide technical support via phone, email or MSN/Skype 24/7
2.Provide you with instructions/videos for machine installation, adjustment, setting, maintenance.
3. Engineers are available to provide services for overseas machinery
Q5: How does your after-sales service work?
A5: Ordinary machines will be properly adjusted before shipment. You can use the machine immediately. You can also get free training advice on our machines in our factory. You can also get free advice and consultation, technical support and service, and lifetime technical support via email/fax/phone.
Q6: How about spare parts?
A6: After we handle everything, we will provide you with a spare parts list for your reference
Q7: If we have very special requirements for the production line, can you help me with the design?
A7: Customized design is available with experienced mechanical engineers
Q8: If we have samples of new products, can you help analyze and design the machine?
A8: Yes, our technical department can help analyze, design and test the new products you provide.
Q9: Can you tell me how to start an order?
A9: After paying a 30% deposit to our company after signing the contact information (Pl). We arrange production. Test and inspect the machine before shipment. Checked by customers or third-party agencies through online or on-site testing. Send the balance before shipment
Q10: Can you send me the product catalog and price list?
A10: An electronic catalog showing product styles is available for your reference. Since the prices of specific products vary, please consult us for your detailed products
Q11: Can l visit your factory?
A11: Sure, Our factory address: Room 304,Wanchuangfang, No.155 Anzhi Road, Jiading District,Shanghai,China
